Welded gabion assembly steps as following:
Step 1: Cut the bottom, lid, side, back, front and bottom plates into certain sizes. Generally, this process will be finished in factory.
Cut welded mesh roll into suitable sizes to form a box.
Step 2: Tie end plates, side plates, back and front plate uprightly to the bottom plate
A rectangle gabion with side plate
Step 3: Join every neighboring plates through binding wire
The red spiral wire is the binding wire which ties each two plates tightly
Step 4: For a 39 inch high gabion basket, adds a steel wire every 12 inch height which connects the front with the side. It is aimed to increase the strength.
A gabion box strengthened by lacing wires
Step 5: Place the stones in order when the height of the stone reaches 12”. This is designed to make the box compacted. Then put the rest stones.
The methods of filling a gabion box with two parts
Step 6: When the gabion box is filled, cover the lid. Tie the lid with side, end, back and front plates through spiral wires.
A completed welded gabion